We are honored to offer one-stop FIBC and liner procurement services, ensuring end-to-end control from material selection to final delivery for optimal cargo protection and logistics efficiency.
I. Core Package Solutions (by Functional Scenario)
1. Basic Moisture-proof Type:
- FIBC: PP woven fabric (80-150gsm), 1-2t SWL.
- Liner: PE liner with both ends open / one end open.
- Application: Bulk goods with standard moisture protection needs (e.g., cement, grain, fertilizer).
2. Premium Protective Type:
- FIBC: Laminated PP woven fabric (with anti-leak cotton tape), anti-static additive.
- Liner: Aluminum foil composite (PET/AL/PE structure).
- Application: Products requiring light-blocking/moisture/static control (e.g., battery materials, chemical powders, pharmaceutical raw materials).
3. Food-Grade Clean Type:
- FIBC: Food-grade PP woven fabric (FDA-certified), bottom discharge spout design.
- Liner: Food-grade PE film (EU 10/2011 compliant), with tear notch.
- Application: Direct food-contact packaging (e.g., milk powder, starch, feed).
4. Special Functional Type:
- FIBC: Flame-retardant PP woven fabric (UL 94 HB-rated), UV-resistant treatment.
- Liner: Chemical-resistant PE film (pH 2-12 tolerance).
- Application: Corrosive goods (e.g., fertilizer, pesticides, liquid chemicals).
II. One-Stop Service Advantages
1. Cost Optimization:
- FIBC-liner co-design prevents size mismatches during assembly, reducing material waste.
2. Quality Assurance:
- Provide third-party test reports (e.g., tensile strength, hermeticity, puncture resistance) or other required certifications.
3. Delivery Efficiency:
- Procuring bundled solutions from us significantly improves your sourcing efficiency.
- Hengchang Packaging handles all post-delivery quality guarantees and after-sales services.
4. Customization Capabilities:
- Support logo printing (up to 5 colors), special valve designs (e.g., one-time discharge spout locks).
We provide customized packaging solutions based on cargo properties, transport modes, and storage environments, covering end-to-end services from material selection to structural design. Below are the detailed workflow and core advantages:
● Needs Diagnosis Phase (1-2 working days)
1. Provide cargo parameters: density, particle size, corrosivity, hazardous class, etc.
2. Transport requirements: sea/air/land freight, etc.
3. Storage conditions: temperature, humidity, stacking tiers, etc.
4. Compliance certifications: FDA, UN, EU food-grade, etc.
5. If available, provide photos/videos of competing product packaging or existing issues (e.g., high breakage rate, difficult discharge) for targeted optimization.
● Solution Design Phase (3-5 working days)
We provide 1-2 tailored solutions (e.g., economy vs. premium protection), including:
1. Structural CAD drawings (with production process details).
2. Material comparison table: PP woven fabric gsm, PE liner thickness, certification levels, cost differences.
3. Performance parameter sheet: Modeled estimates for SWL test values, leakage resistance, UV resistance duration.
● Sampling Phase (7-10 working days)
1. Rapid prototyping: Deliver 1:1 physical samples (FIBC + liner combo).
2. Custom features: e.g., FIBC side inspection windows, static-dissipative liner coating.
3. Custom markings: Logo printing, batch number coding, hazard warning icons.
● Testing & Optimization Phase (5-7 working days)
Lab tests per your requirements:
- Lifting tests
- Drop tests
- Hermeticity tests
- Temperature resistance tests
- Puncture resistance tests
- UV aging tests
- Stacking compression tests
- Compliance spot checks
(Test fees negotiable)
● Solution Confirmation Phase (1-3 working days)
Final delivery: Sign 《Packaging Solution Confirmation Form》 including:
- Final stamped drawings
- Quality Commitment Letter (mass production ≤3% deviation from samples)
- Cost optimization proposals (e.g., alternative liner materials: 12% cost reduction with 20% protection decrease).
For designing FIBC packaging compliant with international environmental requirements, Hengchang Packaging focuses on material selection, sustainable design, and certification compliance.
● Preferred Eco-friendly Materials & Processes
1. Primary material: Hengchang Packaging uses 100% virgin recyclable polypropylene. If customers require recycled content, we produce FIBCs with recycled material to reduce virgin plastic consumption.
2. Auxiliary materials: Liners, printing inks, sewing threads, etc., are synchronously compliant (e.g., water-based inks, heavy-metal-free coatings).
3. Production optimization: Adopt low-energy extrusion tape technology to reduce carbon emissions. Scrap is crushed and recycled for closed-loop production.
● Functional & Sustainable Structural Design
1. Optimize bag structure (e.g., base fabric gsm, loop SWL design) to minimize material use while meeting load standards. Avoid overdesign (e.g., redundant lamination/coatings) to simplify recycling.
2. Provide detachable liners and outer bags for segregated recycling. Minimize material composites to ensure mono-material recyclability.
3. Offer reusable designs: Add abrasion-resistant coatings, reinforce stress points, and extend service life for multi-rotation scenarios.
● Full-cycle Compliance & Certification
Hengchang Packaging assists customers in meeting regional eco-tax incentives by providing required tests and certifications, including:
- GRS (Global Recycled Standard)
- RCS (Recycled Claim Standard)
- EPD (Environmental Product Declaration)
- LCA (Life Cycle Assessment) reports
- Target market-specific certifications (e.g., EU REACH, US TSCA)
+86 15335451809
+86-535-2928337
info@hengchangpackage.com